High-Quality Biogas Domes Covers & Storage Balloons – Reliable Solutions in India
LUCKY's Biogas Cover Are Unmatched In Terms Of Quality, Flexibility and Durability.
LUCKY's Biogas Covers are unmatched in terms of quality, flexibility and durability. Our advanced biogas covers and biogas storage solutions are designed to meet the growing demand for reliable bio energy and renewable energy infrastructure in India.
LUCKY's
cover solution is perfect for waste-to-energy initiatives, bio domes, andbiogas plants. These biogas covers and biogas balloons are designed to be gastight and safe for biogas storage and handling. They are manufactured using strong, long-lasting materials that resist tears, punctures, chemicals, and UV rays, ensuring long-term performance in demanding environments.
LUCKY-TECH MEMBRANES PVT LTD has a strong heritage and expertise in the specialized production and supply of ENGINEERED PVC / PVDF Coated Fabrics for biogas membranes, bio domes, and biogas storage balloons used in modern renewable energy systems.
Advanced Biogas Covers & Storage Solutions
Partnered with stock listed & Belgium based SIOEN INDUSTRIES, LUCKY’s Biogas cover and liner systems are unmatched in terms of quality, flexibility and durability.
Our solutions include:
- Biogas Dome Covers & Liners
- Gas Collection Covers
- Clarifier Covers
- Insulated Covers
- Floating Covers for Lagoons and Tanks
- Biogas Balloons for Gas Storage
These products are widely used inbiogas plants, bio domes, andagricultural waste -to-energy systems for safe and efficient biogas storage and collection. Partnered with stock-listed and Belgium-based SIOEN INDUSTRIES, LUCKY’s biogas covers and liner systems are unmatched in terms of quality, flexibility, and durability. Our collaboration with SIOEN INDUSTRIES Belgium ensures that our materials meet global standards for biogas storage infrastructure and renewable energy projects. Our innovative designs span the entire range of liner and cover needs – whether you're looking for GAS COLLECTION COVERS, CLARIFIER COVERS, INSULATED COVERS, or FLOATING COVERS for a pond, tank, or lagoon, we have a biogas cover or liner design suitable for your application.
Industry-Leading Biogas Balloons & Storage Systems ?
The anaerobic treatment process produces biogas, a gaseous fuel consisting mostly of methane that can be converted into green, renewable energy. This valuable resource can be used to generate process heat or electricity, helping to offset energy costs.
Our biogas collection covers, bio domes, and biogas balloons are proven to be among the best in the industry. These solutions are widely used for biogas storage in agricultural biogas plants, municipal waste treatment plants, and renewable energy projects.
Biogas Dome Plant vs. Biogas Balloon Plant – Which One is Right for You?
The anaerobic treatment process produces biogas, a gaseous fuel consisting mostly of methane that can be converted into green, renewable energy. This valuable resource can be used to generate process heat or electricity, helping industries and farms reduce their energy costs.
With proper biogas storage systems such as biogas covers, bio domes, and biogas balloons, the produced gas can be safely stored and efficiently utilized.
Preventing methane from escaping into the atmosphere using biogas covers or lagoon storage systems helps protect the environment by reducing greenhouse gas emissions.
High-Performance PVC Coated Fabrics for Biogas Storage
There are high-quality PVC coated fabrics specially produced for the efficient production and storage of biogas.
These fabrics are treated with specialized chemicals to make them resistant to:
- Fire
- UV Radiation
- Weather Conditions
- Rot and Microbial Damage
- Abrasion and Mechanical Stress
These fabrics are made using a special PVC formula that provides high endurance and superior protection against sunlight and extreme weather conditions.
Our PVC coated fabrics for biogas covers, bio domes, and biogas balloons are available in strengths from 900 GSM to 1300 GSM, making them ideal for long-term biogas storage and renewable energy infrastructure.
Applications
Our BioGas Domes are used for various applications:
- 1. Biogas Storage – Used for safe and flexible storage of biogas produced in anaerobic digesters.
- 2. Gas Collection from Digesters – Installed as gas-tight covers to collect methane generated from organic waste.
- 3. Agricultural Biogas Plants – Used in farms to convert cow dung, crop residue, and organic waste into renewable energy.
- 4. Waste-to-Energy Plants – Used in municipal and organic waste treatment systems to capture biogas.
- 5. Industrial Biogas Systems – Used in food processing, dairy, breweries, and sugar industries for biogas collection and storage.
- 6. Wastewater Treatment Plants – Used as lagoon or tank covers to capture methane and prevent gas leakage.
- 7. Renewable Energy Projects – Used in bio energy infrastructure for efficient biogas storage and utilization.
- 8. Community & Rural Biogas Plants – Used to produce clean cooking fuel and sustainable energy for villages and communities.
Properties & More
- 1. Ideal shelter for aerobic fermentation
- 2. Hydrolytic Resistant i.e. it prevents sparking due to chemical reactions
- 3. Special Lacquering for resistance to Gases such as Methane, Water Hydrogen, Carbon Monoxide, Carbon Dioxide & also resistant to Sulphides and Ammonia
- 4. Lightweight and flexible
- 5. Flame resistant, UV resistant, High abrasion resistance
- 6. Perfect Weldability
- 7. 100% Recyclable
- 8. Ease of maintenance
- 9. Durable, Long-lasting
| FABRIC PROPERTIES | TYPE-I | TYPE-2 | TYPE-3 |
| Base Fabric | 100% Polyester | 100% Polyester | 100% Polyester |
| Yam | 1100 dtex | 1100 dtex | 1670 dtex |
| Weave | 9*9 | Panama weave | Panama weave |
| Total weight | 900 g/m2 | 1150 g/m2 | 1300 g/m2 |
| Width | 300cms | 300cms | 300cms |
| Lacquering | Fine-tuned weld able both side acrylic coated | Fine-tuned weld able both side acrylic coated | Fine-tuned weld able both side acrylic coated |
| Key Feature | Antibacterial, UV treated | Antibacterial, UV treated | Antibacterial, UV treated |
| PHYSICAL PROPERTIES | |||
| BreakingStrength | 3000/2800N/5cm | 4000/3500N/5cm | 5500/5000N/5cm |
| Tear strength | 300/300N | 550/500N | 900/800N |
| Adhesion | 90 N/5cm | 100 N/5cm | 125 N/5cm |
| Flame Retardancy | M2/B1 | M2/B1 | M2/B1 |
| OTHER PROPERTIES | |||
| Temperature Resistance | -30°C/+70°C | -30°C/+70°C | -30°C/+70°C |
| Light Fastness | 7-8 | 7-8 | 7-8 |
| Gas Permeability | 400cm3m2.bar.d | 400cm3m2.bar.d | 400cm3m2.bar.d |
The polyester woven base cloth is protected and neutralized by multiple layers of PVC, which are specially developed for biogas operations. The surface of the membrane is then sealed with a specific lacquer, therefore guaranteeing reduced methane permeability and high chemical resistance.
Why Double Membrane is Used
Double Membrane Biogas Balloon/ holders are used for biogas storage. It’s mounted tightly on the roof of the Digester and separated sphere on surface of Land. The Biogas holder system has a double membrane structure.
Outer Membrane
- It is made of PVC coated fabric and produced with special additives that are ultraviolet/ Flame retardant/ Antibacterial & weather resistant.
- The outer membrane is a permanently inflated structure. The membrane is inflated by the use of electrically operated blowers.
- The outer membrane critically controls and maintains the whole system pressure.
- Non-return valves are fitted in the air supply line to isolate each blower when in standby mode.
- A regulator valve is fitted on the outer membrane exhaust duct.
- It also Helps the Inner membrane for uninterrupted supply of generated gas.
- It also protects the inner gas membrane from environmental conditions for continues working.
- In Case of any Damage to the inner membrane the Biogas doesn’t escapes out.
Inner Membrane
- It is made of PVC coated fabric and produced with special additives that are ultraviolet / Flame retardant/Antibacterial & weather resistant.
- The inner membrane forms the variable volume gas containment within the outer membrane.
- As the volume of stored gas increases, the inner membrane rises to accommodate it.
- The pressure within the gas containment, and therefore is maintained by the air pressure within the outer membrane bearing on the surface of the inner membrane.
- The pressure differential across the outer air containment and inner gas containment is minimal.
- In the unlikely event of an outside membrane failure, the inner membrane will maintain structural integrity against all loading conditions (internal pressure and environmental).
Know More About - Bio Gas Domes
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